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prepreg: PRF Composite Materials

Prepreg

PRF manufacture and supply a comprehensive range of prepreg materials in woven carbon fibre, glass fibre, aramid fibre, hybrids, unidirectional carbon and glass fibres, as well as prepregs with carbon nanotube additives. The resin content of each layup, epoxy or phenolic, can be manufactured to suit your unique requirements.

The advantages of using prepreg materials are numerous: the control of fibre and resin ratios, highly controlled tack and drape, the ability to control resin flow during the cure process but retaining the options of low or high temperature cure. Prepreg materials also provide reliability and ease of handling. These benefits make prepreg a versatile and highly attractive choice for sports components, aircraft interiors and car interiors, where very high standards of finish are required.

We offer a flexible and responsive prepreg service; we manufacture a number of lines and can tailor systems to individual customer needs, including using speciality materials such as Dyneema®. We also stock large quantities of prepreg in our purpose-built 360m³ freezer, ready for rapid delivery. Providing a full service, we are able to cut a wide variety of prepreg on our CNC cutting machine; we accept two-dimensional CAD drawings via email and nest for optimum material usage. Kits are supplied in bags ready for use.

To discuss your prepreg requirements, contact our sales technicians today.

Epoxy component prepreg

  • 50°C-100°C Low / Variable Temperature Cure
  • 120°C Cure
  • carbon fabric
  • glass fabric
  • Kevlar® fabric
  • hybrid fabrics
  • unidirectional carbon from 22g/m² fibre weight
  • carbon nanotube toughened unidirectional carbon

Epoxy tooling prepreg – Low temperature cure/ High Tg.

  • carbon and glass fabrics

Phenolic component prepreg

  • glass fabric
  • aramid fabric

Epoxy resin film

  • adhesive bonding
  • resin film infusion
  • with carbon nanotube
: carbon fabric : carbon fabric prepreg: freezer
Tooling prepreg
Resin system Product Cure temperature Tg Shelf life at room temperature Reinforcement Application
Epoxy RP-800 45 - 200°C 200°C 6 days Woven glass, carbon Tooling structures
Component prepreg
Resin system Product Cure temperature Tg Shelf life at room temperature Reinforcement Application
Phenolic RP-220 120 - 150°C   1 month Woven glass Aircraft interior parts
Epoxy RP-400 50-120°C 135°C 4-5 days Woven glass, carbon, hybrids General industrial
Epoxy RP-502 90 - 160°C 105°C 21 days Woven glass, carbon, aramid and hybrids General industrial
Epoxy RP-505 90 - 160°C 105°C 1 month Woven carbon General industrial parts where excellent surface finish and UV resistance are required
Epoxy RP-507 90 - 160°C 106°C 1 month Woven carbon, glass.

Unidirectional carbon
General industrial parts. Fire retardant version also available
Epoxy RP-518 90 - 160°C 116°C 1 month Unidirectional carbon and resin film Carbon nanotube toughened for improved mechanical performance

Aerospace qualified 180°C cure epoxy prepreg systems are also available.

Epoxy adhesive film
Resin system Product Cure temperature Film Weight Shelf life at room temperature Reinforcement Application
Epoxy RF-550 100 - 150°C 150 – 450 g/m² 1 month Can be supplied with or without 17g/m² polyester mat General industrial bonding and resin film infusion.

We would like to thank all companies concerned for the use of the acknowledged trademarks and registered names on this website. Dyneema® is a registered trademark of DSM Dyneema, Kevlar® is a registered trademark of DuPont.

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